- Date:
- 16 May 2014
Global food producer Heinz was today (16 May) fined for serious
safety failings after an engineer had his hand severed when it became
trapped in live, unguarded machinery at its Norfolk plant.
Alec ‘Alf’ Brackenbury, 49, from Bacton, Norfolk, was servicing a
potato peeling machine at Heinz’s Westwick manufacturing plant in
Station Road, Worstead, Norfolk, on the first day of a maintenance
shutdown on 20 June 2013.
As he tried to retrieve a dropped bolt, he climbed down from the
peeling machine which was electrically isolated and put his hand into
the slurry pump below, which operated and severed his right hand.
He was treated at Norfolk and Norwich hospital for two weeks and has
had to undergo eight separate operations on the stump. He is now unable
to drive, work or even carry out many day to day activities.
The incident was investigated by the Health and Safety Executive,
which prosecuted Heinz Manufacturing UK Ltd for a safety breach at
Norwich Crown Court.
The court was told that self-employed engineer Mr Brackenbury was
servicing a ‘brush and belt’ peeler, a large machine used to remove
skins from potatoes, of which he had previous experience. The machine
was isolated and locked off by both Heinz and Mr Brackenbury before he
began work.
While stripping the peeler down, he dropped a bolt which he thought
had fallen through the peeler and into a slurry pump underneath – a
single cavity pump with a screw auger at the bottom which removes waste
water and peelings when the peeler is in operation. He reached into the
slurry pump to retrieve the bolt and the pump started, slicing through
his wrist.
HSE’s investigation revealed that although the slurry pump appeared
to be an integral part of the peeler, it was in fact a separate machine
with its own power supply and isolation point. Alf Brackenbury was
unaware of this and believed he had isolated the pump along with the
peeler at the main distribution box.
Crucially, a protective grate bolted on top of the pump to prevent
access, was absent, enabling Mr Brackenbury to reach into dangerous
parts of the machine including the screw auger. HSE said the guard had
possibly been absent for some time.
H J Heinz Manufacturing Ltd of Hayes Park, Hayes, Middlesex, was
fined £50,000 and ordered to pay costs of £9,661 after pleading guilty
to breaching Regulation 11(1) of the Provision and Use of Work Equipment
Regulations 1998.
Following the case, HSE Inspector Tony Brookes, said:
“Alf Brackenbury suffered a horrific injury in an incident that was wholly avoidable.
“Maintenance activities on production machinery will invariably
involve additional hazards beyond those present in normal operation. Mr.
Brackenbury was put at risk by Heinz Ltd’s inadequate assessment of
risks and lack of effective measures to stop access to dangerous parts
of equipment.
“It is the duty of the employer to ensure their employees and
contractors can carry out their work safely. Sadly in this case Heinz
failed to protect Mr Brackenbury while he was contracted to carry out
maintenance work at their Westwick plant and, as a result, he has
suffered a life-changing injury.”
For more information about safety in the food manufacturing industry visit
http://www.hse.gov.uk/food/index.htm